Behind the breakthrough is JX Metals Circular Solutions, a subsidiary of one of Japan's largest non-ferrous metal companies. While it was announced back in April 2025, it...
“The process starts with old batteries being separated and burned to strip away non-metal components. What’s left gets crushed into something called black mass. This is essentially a powder packed with recoverable metals. From there, a water-based chemical treatment called hydrometallurgy pulls the lithium out. One clever distinction in this new process is that the recovered lithium hydroxide actually replaces a chemical traditionally used during refining. This cuts the carbon footprint by about 40% compared to older methods.”
Article also said that previous methods got about 45% of the lithium from recycling.
“The process starts with old batteries being separated and burned to strip away non-metal components. What’s left gets crushed into something called black mass. This is essentially a powder packed with recoverable metals. From there, a water-based chemical treatment called hydrometallurgy pulls the lithium out. One clever distinction in this new process is that the recovered lithium hydroxide actually replaces a chemical traditionally used during refining. This cuts the carbon footprint by about 40% compared to older methods.”
Article also said that previous methods got about 45% of the lithium from recycling.